THE TSIOLKOVSKI TOWER RE-EXAMINED*


Journal of The British Interplanetary Society, Vol 52,  pp. 175-180, 1999.

GEOFFREY A. LANDIS
Ohio Aerospace Institute, NASA Glenn Research Center 302-1, 21000 Brookpark Road, Cleveland, OH 44135, USA.
E-mail: geoffrey.landis@lerc.nasa.gov

CRAIG CAFARELLI
Worcester Polytechnic Institute, Worchester, MA 01549, USA.

* Paper IAF-95-V.4.07, presented at the 46th International Astronautics Federation Congress, Oslo Norway, 2-6 October 1995.



It is possible to make a tower which extends upwards from the surface of the Earth into space. An equation for the taper ratio of such a tower is calculated under the assumption that the taper is chosen so that stress in the material is independent of height. The mass of the tower will then depend on the height of the material chosen. For a structure extending all the way to geosynchronous orbit, the mass of a compression structure of the tower and the characteristic strength-to-density ratio ("tower") is less than that of a tension structure ("skyhook") for the same ratio of strength to density. A structure which connects a tension structure at high altitudes with a compression structure at low altitudes has lower mass than either a tension or compression structure alone. Towers of height less than geosynchronous orbit were also examined.. ERRATA: the original version of this paper included an incorrect calculation of the mass of the pressurized tower, in which the mass of the pressurizing gas was incorrectly calculated. A corrected calculation shows that this mass is, in fact, the dominant effect on the tower, and the pressurized tower considered in the original version of the paper is not feasible. The incorrect calculation has been deleted from this version.
 
"If you have built castles in the air, your work need not be lost; that is where they should be. Now put the foundations under them."
Henry David Thoreau
 

1. BACKGROUND

The concept of a "synchronous skyhook," a tether extending downward from geosynchronous orbit (GEO) to the surface of the Earth, has been reinvented several times [1-3]. The concept of a tower extending upward from the surface of the Earth, discussed by Tsiolkovski in 1895 [4], has received comparatively less attention.

In many ways, a tower is more practical than a tether system. A tower can be built up incrementally from the surface of the Earth, allowing materials to be fabricated on the ground and emplaced without launch costs. A tower is also less susceptible to damage from space debris in critical areas. This paper re-examines the feasibility of a Tsiolkovski tower in view of modern composite materials.

A difficulty of a tower system, of course, is that for towers which are many times longer than their thickness, failure is by buckling and not by simple compressive failure. It is assumed that an active stabilisation will be employed for any such system and that this failure mode can be eliminated since active stabilisation is now a well-developed technology.

2. MATHEMATICAL BACKGROUND

A convenient measure of a material's strength to weight ratio is the characteristic length. This is the ultimate strength s divided by the density r times the acceleration of gravity at the Earth's surface.
Lc = s/rg
(1)

The physical meaning of Lc is the length at which a member of constant cross-section will fail under its own load, under a uniform force of one gravity. The critical length for a material can be equally well defined for tension as well as for compression. The compression critical length will be different from the tension critical length, since the ultimate strength is different. In general, compression crjti cal strengths tend to be lower than tension critical strength.

The same basic equation applies for analysis of a compression ("tower") structure or a tension ("tether") system. If the tower is tapered so that constant stress is maintained throughout, the area taper ratio at point L is:

A = A0 exp{(L/Lc)[Re/(Re+L) -w2(Re + ½L)/g]}
(2)

where Re is the radius of the Earth and w the angular rotation rate of the Earth. The total mass can be found by integrating the taper ratio. This is done using the computer program Mathematica.

Figure 1 shows a sample case, showing the mass as a function of length for a tether (extending down from geosynchronous orbit) and for a tower (extending upward from the surface of the Earth). Units on the vertical scale are the log10 of the mass. The mass of the tower grows very rapidly with length for the first few thousand kilometres, since it is deep in the Earth's gravitational field. The growth then flattens out, as the remainder of the length is at a lower gravitational field. For a tether extending from GEO, the opposite is true. The tether mass grows only slowly with length for lengths of tens of thousands of kilometres. Only at the last few thousand kilometres, when the tether extends very close to the surface of the Earth, does the mass start rising extremely rapidly. At the full length from surface to GEO, the tether mass is actually higher than the tower mass. Most of the mass increase is in the last thousand kilometres.


Fig. 1 Shows the relationship between tower (topmost curve) and tether (lower curve) mass as a function of length. Lc is assumed to be 150 km and payload mass is assumed to be 20 tons.


By integrating eq. (2). the total mass of a tether (down ward deployed from GEO in tension) or a tower (upward constructed in compression) system can be calculated if the mass to be carried is known. The tower or tether mass is proportional to the required payload, hence the mass is best expressed as a mass ratio, tether (or tower) mass to payload mass. This is a very strong function of the characteristic length of the material used to construct the tower. This is shown in fig. 2, for a system extending from the surface to geosynchronous orbit, where the vertical axis is the log (base 10) of the payload ratio.


Fig. 2 Tether or tower mass/payload mass as a function of Lc, for an Earth to GEO tower ("Tsiolkovski tower"), tower curve; and for an Earth to GEO tether ("synchronous skyhook"), upper curve.

Surprisingly, for the same value of Lc, the Tsiolkovski tower to geosynchronous orbit has a lower mass than the comparable tensile skyhook. This is because both the tower and the tether taper most rapidly near the Earth's surface. Thus, the greatest length of the tether is at its highest thickness, while the greatest length of a tower is at its lowest thickness. Unfortunately, this advantage is mostly washed out by the fact that compression strengths are not, in general, as high as tensile strengths.

4. MATERIALS

4.1 Compression Materials

Fewer references are available about the ultimate compressive strengths of materials than tensile strength. For compression materials have characteristic lengths greater than 100 km. Some materials with their ultimate strength, density and characteristic length are shown in Table 1 [5-8]. The mate rial with the highest compression characteristic length is Boron/Epoxy fibre with a Lc of 122.5 km. A comparison of Tables 1 and 2 quickly reveals that compression members have characteristics lengths far less than that of comparable tension members.
TABLE 1: Compression Material Characteristics.
Material
Strength
Density
Lc
Lc*
 
(GPa)
(kg/m3)
(km)
(km)
Grey Iron
1.2
7446
16.5
13.2
Cast Steel
1.2
7800
15.4
12.3
TiC
2.76
4000
70.3
35.2
Graphite/Epoxy
1.7
1610
107.5
53.8
Quartz fabric
0.46
1716
27.2
13.6
S-Glass
0.66
1909.9
35.2
17.6
Boron/Epoxy
2.43
2020.6
122.5
66.3
Glass polyimid
0.55
2214.2
25.3
12.7
WC Carbide
4.48
15500
29.4
14.7
B4C
2.85
2500
116.1
58.1
SiC/Epoxy
2.33
2248
98.5
49.8
* with safety factor
References: Handbook of Tables for Applied Engineering: Handbook of Composites. George Lubin.

4.2 Tensile Materials

Fibres in tension can be made with quite high characteristic length. Some materials with their ultimate strengths, densities and characteristic lengths are shown in Table 2. The best material currently available is PBO, a high-strength polyaramid fibre available today with a strength of 5.8 GPa and a density of 1580 kg/m3 giving it a characteristic length of 373.8 km, nearly seven times that of the strongest available steel. Material "whiskers" have been shown to outperform by far any known material. These ultra-high material characteristics have, however, only been produced in con trolled laboratories on a very small scale. The material with the highest strength to weight ratio known is graphite whiskers with a Lc of 1239 km, about 3.5 times that of PBO fibre.

While these whiskers have only been made on a small scale, they could be theoretically woven together to make one long fibre. The capability to weave these thin whiskers together is not a near-future process. The materials from which the whiskers are made are widely available but, unfortunately, have very weak characteristics on their own. For example, while graphite whiskers have a Lc of 1239 km. commercially available Graphite has a Lc of only 16.8 km.

Another material type with promise for far future tether materials is the glass family. While the best available chemically-treated glass has a Lc of 58.5 km, the theoretical maximum values for glass are much higher. Theoretical values show that glass fibres have a potential ultimate tensile strength of 27.6 GPa. This would give glass a characteristic length of 1170.2 km.
 

TABLE 2: Tension Material Characteristics.
Material Strength
Density
Lc
Lc*
(* with safety factor)
 
(GPa)
(kg/m3)
(km)
(km)
 
Steel
4.2
7800
54.8
43.8
 
Tungsten
1.52
13010
11.9
9.5
 
Graphite
2.34
1771
134
67
 
Carb T300
3.2
1760
182
91
 
Alumina
0.55
3958
14.2
11.4
 
Glass chem
1.38
2400
58.5
29.3
 
Kevlar 149
3.5
1470
242
121
.
Spectra 1000
3.0
970
315
157.5
 
PBO
5.8
1580
373.3
186.9
 
S-Glass
4.5
2400
188
94
 
Boron
3.8
2500
152
76
 
E-Glass
3.8
2540
152
76
 
Asbestos
2.1
2400
87.9
44
 
Kevlar49
3.6
1440
254
127
 
Carbon T50
2.4
1810
133
66.5
 
Polyeth fibers
0.620
941
67.2
33.6
 
Glass (Theor)
27.6
2400
1170.2
585.1
(not yet available)
Quartz Wskr
20.7
2650
794.9
397.5
(not yet available)
Alumina Wskr
42.7
3958
1098.6
549.3
(not yet available)
Graphite Wskr
20.7
1700
1239
619.5
(not yet available)
References: Handbook of Tables for Applied Engineering; ASM Engineered Materials Reference Book; Aerospace America 1/89. "Spreading Spectrum of Reinforcing Fibers," pp 14-18; Machine Design 1994 materials for selector issue, Dec 1993. pp 1-3.

4.3 Pressurised Tower

As seen above, for the materials parameters found in literature, ultimate tensile strengths are higher than ultimate compression strengths. The ratio of tension to compression strengths for the best near-future materials found in literature is 3:1. It would be beneficial, therefore, if a method could be found to convert tensile strength into compressive strength.

It is possible to do this by making the tower in the form of a hollow shell and then pressurising the interior of the shell. (It is interesting to note that G. David Brin introduced the concept of a pressurised tower in the book Sundiver, albeit with considerably lower heights proposed than the heights of towers considered here [9]. Presumably his reasoning was similar to the reasoning here.)

As noted in the Errata, the mass of pressurizing gas required in this case makes the approach infeasible for towers of the heights being considered here.

5. THE SUB-SYNCHRONOUS TOWER

A tower is of value even at heights lower than synchronous orbit. A tower of a few hundred kilometres, rising out of the dense atmosphere to the altitude of low Earth orbit, could reduce launch costs by eliminating the passage throughout the atmosphere, eliminating the requirement for fairing and removing atmospheric stress on the vehicle, and somewhat reducing the required DV to orbit. For example, a 200 kilometre tower is easily within the capability of existing composite materials. Considerably higher tower heights are achievable if the thickness is tapered with altitude.

A 2240 km tall tower is analysed as a sample case, sized to support a payload at the top of the tower of 22.8 tons, i.e., equal to the space shuttle payload.

The first case to consider is the case of a tower built of compression material. Here it is assumed that the material is boron/epoxy, the best available material. If the tower were a single solid rod, a diameter of only 1 centimetre is required to support the weight at the top of the tower. The required taper ratio from the surface to the top is 700,000. The diameter of the base of the tower would then be 9 meters. (In actual design. the tower would probably not be solid but a hollow shell, and the actual diameter would thus be larger.) The mass of the tower is 17 million tons. For comparison, the mass of the Empire State Building is 356,000 tons. The volume of material required is 105,000 m3.

The second case examined is a pressurised compression tower constructed of PBO fibre with an internal pressure of 1 atmosphere.

ERRATUM: This calculation, as presented in the original version of the paper, was in error, and is deleted in this version.

The utility of towers of considerably lower height (15 km) as elements of space transportation systems are considered elsewhere [10].

6. THE GEOSYNCHRONOUS SKYHOOK

The most desirable space transportation system would be complete link extending from the surface of the Earth to geosynchronous orbit (GEO), or a "geosynchronous skyhook". The mass of a geosynchronous skyhook, assumed to be entirely in tension, has been calculated by many previous analyses. However, the mass is minimised when a tower extending upward from the surface meets a tether extending downward from GEO. The optimum point for the two structures to join depends on the material. For one example fibre, the optimum meeting point is at 3000 km. The reduction of mass of the skyhook will depend on the materials strength, but can range from one to two orders of magnitude.

7. CONCLUSIONS

Considerable analytical effort has gone into consideration of tensile (tether) systems in space, including the ultimate fuel-free space transportation system, the synchronous skyhook. Although described by Tsiolkovski before the tether system, the tower concept has seen relatively little analysis. Nevertheless, the Tsiolkovski tower has several apparent advantages over tether systems for rocket-free access to space.

An ultimate fuel-free access to orbit would be a skyhook connecting the surface to geosynchronous orbit. For comparable values of materials strength, it is actually easier to do this with a tower than with a tether. However, by far the most efficient way to do this is to use both. A tower of height 3000 km, connecting to a tether extending the rest of the way to geosynchronous orbit, could be significantly less massive than a tensile skyhook alone, built with existing fibres.

The mass of a skyhook is often cited as making impossible. It is instructive to compare this to the mass of other engineering artifacts. The mass of the skyhook system consisting of a tower connected to the GEO tether is an order of magnitude greater than that of the Empire State Building, 365,000 tons. The mass is somewhat more than that of a recent Norwegian North-Sea oil drilling platform, 1 million tons, but somewhat less than the 5 million tons of the Great Pyramid of Giza. On the other hand, other engineering artifacts of the transportation infrastructure considerably dwarf the size and the mass of such a skyhook. For example, the American Interstate highway system extends over a total length on the order 100,000 km (considerably more than the distance from the surface to GEO), with a mass of several thousand million tons, and was initially put into place in roughly a decade. A skyhook transport system could be constructed with a similar effort.


REFERENCES
  1. Y. Artsutanov, "V Kosmos na Electrovoze," Komsomolskaya Pravda, 31 July 1959 (discussion in English in Science, 158, pp. 946-947, 17 Nov. 1967).
  2. J. D. Isaacs et al., "Satellite Elongation into a True 'Sky Hook", Science, 151, pp. 682-683, Feb. 1966.
  3. J. Pearson, "The Orbital Tower, A Spacecraft Launcher Using the Earth's Rotational Energy," Acta Astronautica, 2, No. 9/10, pp. 785-799, Sept-Oct. 1975.
  4. K. E. Tsiolkovski, "Grezi o zemi i nebe" ["Speculations Between Earth and Sky"], 1895.
  5. Handbook of Tables for Applied Engineering: ASM Engineered Materials Reference Book.
  6. A. S. Brown, "Spreading Spectrum of Reinforcing Fibers," Aerospace America, pp. 14-18, Jan. 1989.
  7. Machine Design 1994 materials selector issue, Dec. 1993, pp. 1-3.
  8. N. A. Waterman and M. F. Ashby (eds), CRC-Elsevier Materials Selector, 1, CRC Press, Boca Raton, pp. 54-56, 1444-1472, 1618-1619, 1870-1871, 1942, 1964-1965, 2157 and 2170.
  9. D. Brin, Sundiver, Bantam Books, New York (1980).
  10. G. A. Landis "Compression Structures for Earth Launch", paper AIAA 98-3737,24th AIAA/ASME/SAE/ASEE Joint Propulsion Conf., July 13-15, 1998, Cleveland, OH.

Acknowledgement: I would like to acknowledge David M. Palmer, who pointed out the error in the analysis of gas mass for the pressurized tower.



Created: February 27, 2000
Last Modified: April 12, 2005
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